Kluberplus S 08-107 Description
Kluberplus S 08-107 is a high-temperature bonded coating with excellent lubricating and separating properties for applications which would benefit its high susceptibility to abrasion and resulting sliding properties together with its outstanding adhesion.
- It is a water-based coating with an inorganic binder, which requires drying and burning in immediately after its application and prior to the forming process.
- Hence it offers completely dry lubrication for the hot forming of billets, rods etc. Normally, no residues build up on the forging die, as the bonded coating is removed with the formed component.
For the forming of extremely complex components, an additional – preferably dry – lubricant can be applied to the forging die (sandwich lubrication). As a bonded coating, Klüberplus S 08-107 can be applied sparingly and the formed components can subsequently be cleaned using conventional cleaning processes, such as acid cleaning or sand blasting.
Benefits when using Kluberplus S 08-107.
- Kluberplus S 08-107 is a patented, future-oriented lubricant with high load-carrying capacity and systematic lubrication, ensuring improved process stability and reduced reject rates.
- It allows lubrication during non-productive press cycles, reducing overall cycle times and increasing production capacity.
- The bonded coating provides excellent sliding properties, resulting in better form filling, reduced material costs, and reject rates.
- Easy cleaning with conventional processes, no need for new equipment or modifications.
- Requires lower quantities, reducing fire hazards, press contamination, and pollution, leading to cost savings in disposal.
Technical data of Kluberplus S 08-107
Product data | Klüberplus S 08-107 |
---|---|
Article number | 099077 |
Colour space | Grey |
Runout time | Approx. 37 s |
Density at 20 °C | 1.31 g/cm³ |
Cross-cut adhesion | 0 Gt |
Minimum shelf life | Approx. 12 months |
Kluberplus S 08-107 Application
- Kluberplus S 08-107 is intended for use in hot forming processes with minor surface increase.
- Hot forming processes involving long sliding distances are improved considerably through the use of Kluberplus S 08-107.
- This includes processes such as:
- Upsetting and
- Hot forging of aluminium and aluminium alloys.
Kluberplus S 08-107 Application notes
- Preparation
- The surfaces to be coated need to be free oil, grease, water (including hand perspiration), wax, other lubricant residues etc.
- A thin layer of Klüberplus S 08-107 is applied after the surfaces have been dried, for example using “air knives” or infrared radiation.
- Application of the bonded coating
- It should be homogenised prior to application, for example by stirring. The product then has to be filtered, e.g. using a nylon filter with a mesh size of 250 µm.
- The bonded coating should be applied in a suitable enclosure to protect the surfaces dust.
- It is advisable to apply Kluberplus S 08-107 onto hot surfaces (40 – 60 °C), for example after drying in infrared heaters.
- The product can be applied using conventional coating processes, such as spin coating or spraying. It should be applied undiluted to achieve optimum performance.
- Manually
- Klüberplus S 08-107 can be sprayed onto the surfaces in a paint booth with a spray gun (nozzle diameter 0.8 mm, air pressure approx. 2 bar, distance approx. 10 – 20 cm.)
- The compressed air in the spray unit should be free oil and water.
- Automatically
- Kluberplus S 08-107 can also be applied in an automated process using airless guns or in-line in a low-vacuum chamber.
- The product is also suitable for electrostatic application.
- The bonded coating must be still wet when hitting the metal surface, and the quantity applied should not be too high to avoid the formation of run lines.
Where to buy Kluberplus S 08-107 ?
We, Hicotech, are an authorized distributor of genuine Kluberplus S 08-107 and other industrial products such as lubricating oils, greases, chemicals, etc. For consultation and competitive pricing, please feel free to contact us.
Contact Information:
Hotline/Zalo. 094 526 1931
Website. Hicotech.com.vn
Email: Sale@hicotech.com.vn
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